Die Cast Machine Setter/Operator
Die Cast Machine Setter/Operator Location: Wednesbury Site Shift: 2:00 PM – 10:00 PM Reports To: Die Cast Manufacturing Supervisor Job Purpose To set, operate, and monitor 20 to 120 tonne FRECH pressure die cast machines to produce high-quality cast components in line with production schedules, quality standards, and health & safety requirements. Key Responsibilities Machine Operation: * Operate 20 to 120 tonne FRECH pressure die casting machines safely and efficiently. * Start up and shut down machines in accordance with standard operating procedures. * Monitor machine performance and make adjustments as required. * Load raw materials and remove finished castings. * Ensure correct tooling is fitted and functioning properly. Quality Control: * Inspect components to ensure they meet specification and quality standards. * Identify and report defects, non-conformances, or machine issues immediately. * Complete quality documentation accurately and in a timely manner. Production & Efficiency: * Meet daily production targets while maintaining quality standards. * Minimise scrap and downtime. * Maintain good housekeeping standards in line with 5S principles. Health & Safety: * Follow all site health and safety procedures at all times. * Wear required PPE. * Report hazards, near misses, or incidents promptly. * Ensure safe handling of molten metal and hot components. Maintenance & Housekeeping: * Perform routine daily maintenance checks. * Keep machines and surrounding areas clean and tidy. * Assist maintenance personnel when required. Skills & Experience Required Essential: * Previous experience operating FRECH pressure die casting machines preferred. * Understanding of manufacturing and production processes. * Ability to read and follow work instructions. * Basic quality inspection skills. * Strong attention to detail. * Ability to work independently and as part of a team. * Good timekeeping and reliability. Desirable: * Experience in a high-volume manufacturing environment. * Knowledge of zinc die casting processes. * Basic mechanical aptitude. Personal Attributes - Safety-conscious. - Proactive and dependable. - Flexible and adaptable. - Good communication skills. - Strong work ethic. Working Conditions - Manufacturing environment. - Exposure to heat, noise, and moving machinery. - Standing for extended periods. - Manual handling required