Tool Setter
Tool Setters also make sure production orders are running according to their published cycle time, while consuming the expected amount of raw material. They carry out basic maintenance/fault finding to keep production downtime to a minimum.
Setters own the tooling rack and escalate any tooling/equipment issues so they can be fixed to minimise any product quality, inefficiency or delivery risks to our customers.
Hours of work – Rotating 3 Shifts:
* 6 am – 2 pm
* 2 am – 10 pm
* 10 am – 6 am
Monday to Friday with overtime available.
Key Duties:
Tool Changing
* Safely hangs tools using company lifting equipment and follows standard operating procedures
* Inputs parameters into machines to ensure product is made to the correct quality and within expected machine cycle time
* Sets up ancillary equipment required for each job (e.g. Conveyor, Granulator, Separator, Sprue Picker, Bin etc)
Tool Locations/Condition
* Ensures tools are kept in their locations and maintains records on the tooling register
* Carries out basic clean down and maintenance processes to mould tools
* Escalates any tooling repair issues or requirements to Factory Manager
Materials
* Keeps machines fed with raw material at all times, including using forklift to move pallets of material or bags
* Ensures masterbatch areas are tidy, well stocked and free of contamination
* Reduce unnecessary scrap vs. costed BOM
Output Monitoring
* Works with Lead Packing Operative and uses the production board to understand machine workload and next jobs
* Ensures the correct quantity of product is produced as required on the job sheet
* Follows requirements job sheets and monitors machines to ensure jobs run at the expected cycle time and are signed off accordingly
Product Quality
* Follows start up and set down procedures to ensure consistent product quality and performance
* Carries out basic mechanical fault finding so that injection moulding processes remain stable and product required quality level every time
* Escalates any equipment problems and raw material issues to Factory Manager
Key Performance Indicators:
Machine Variance to cycle
Material consumption vs. costed BOM
Machine Uptime %
Customer complaints
Required Experience/Background:
* 5 years+ experience in a busy injection moulding factory as a setter/technician of various sizes machines and mould tools
* IMT Level2 qualified
* Forklift licence
* Good attention to detail to ensure machine cycles according to company expectations